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ハニカム型活性炭

Designed for high flux, VOC, and industry waste management, PAC is a combination of active carbon adsorbability and a cellular matrix structure – allowing continuous, low resistance gas processing on an industrial scale.
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Honeycomb Activated Carbon Featured Image

What Is Honeycomb Activated Carbon?

Honeycomb Active Carbon is an advanced type of active carbon that has been engineered into a single unit with an orderly arrangement of parallel, open passages – a design that draws inspiration from the geometry of a natural cell. Made by pressing a mixed mix of active carbon dust and adhesive via a honeycomb mold, the resultant slab is then solidified and activated to create a solid, self-supporting structure with dense, even parallel passages throughout the whole length of the slab. The cell density is usually between 100-400 cells/sqm (cpsi), and the resulting blocks can be used in various cross section sizes and channel geometries to meet the particular system needs.

The essential difference between the cellular active carbon and the particle or column form is that the interaction between the gas and the air and the carbon surface is radically different. Instead of having liquid travel along winding, irregular paths among the dense carbon grains, the honeycomb construction provides a straight, unimpeded passage across the passages – greatly lowering the drag and also exposing the passage of the air current to the active carbon walls that surround each passage. The combination of UHP and CPAP is unique for high speed, high volume gas processing applications that would result in an unacceptable power penalty or flow limitation for conventional packaged bed systems.

Why Choose Honeycomb Activated Carbon?

  • Ultra-Low Pressure Drop for High-Flow Systems — Open, Parallel Passages Structure Permits Passage of Gas at Minimum Resistance, Which Permits Large Volume Flow Rates With No Large Loss of Power - A Key Benefit in Large Scale Industrial Ventilating, Air- and Exhaust Control.
  • High Geometric Surface Area for Efficient Contact — Densely arranged passages maximise the amount of active carbon surface that is exposed to a flow of air through a flow of air, guaranteeing complete contamination contact and a high absorption rate even at an increased surface speed.
  • Compact and Space-Efficient Design — Single Block Type offers significantly greater absorption capability per unit of installed volume than a packaged pellet bed, which is an excellent option for reconditioning facilities and systems where there is a tight space or weight limit.
  • Structural Integrity and Vibration Resistance — A solid, monolithic structure that can withstand the effects of mechanical vibration, heat circulation, and air flow turbulence with no loss of particulate matter or bed displacement – guaranteeing a steady, maintenance free operation in a challenging industry environment.
  • Versatile Customization for Specific Applications — Can be customized with various cell densities, block sizes, carbon loads, and optionally impregnated processes, so that it is possible to accurately design a cellular active carbon to satisfy the adsorbability goals, flow parameters, and regulation requirements of a particular gas processing system.

業界が直面する課題

Complex Manufacturing Process

The production of PAC requires accurate control over the extruding parameters, the composition of the carbon paste, and the activation conditions – which means that the production process is considerably more complex and expensive compared to the granular or granulate form.

Fragility & Mechanical Vulnerability

Although they are structurally rigid, they can easily break or break in the course of transport and assembly, so they need to be carefully packed and managed on site in order to avoid any structural damage prior to deployment.

Limited Liquid-Phase Application

Because of the fundamental nature of the PAC, PAC is not suited for liquid phase adsorption, which limits it’s versatile in comparison with either granular or powdered active carbon forms.

Higher Unit Cost

Specialised extrusions, precision fabrication techniques, and quality control require that the unit costs of the product are higher than those of the traditional active carbon forms, which may constitute an obstacle in the highly price sensitive markets.

製品概要

活性炭

AIR-HCL-100

Why Use Our Honeycomb Activated Carbon

Thermal Regeneration Capability

Cell active carbon supports thermal or vapor recovery, which permits the removal and recovery of absorbed VOCs and solvents – increasing the lifetime of the carbon and making it possible to reuse the solvent in an appropriate industry.

No Carbon Migration or Bed Settling

Solid integral construction removes the problem of carbon fine transport, bed compaction and settlement related to granular packed beds, which can be used to safeguard the downstream facilities and to preserve the stability of the system throughout time.

Suitable for High-Flow Industrial Applications

Honeycomb-Active carbon is specially designed to deal with large amounts of air at high surface speeds - making it a useful and effective absorbent for industrial VOC abatement and waste disposal systems.

関連アプリケーション

Honeycomb activated carbon is designed to be used for high flow gas phase processing applications, in which the required operating conditions are low pressure drop, energy efficiency and uniform absorption properties. It has a structural, monolithic shape that is especially useful for ongoing industrial processes dealing with high levels of polluted air or exhaust. The applications below represent the most established uses of honeycomb active carbon across industrial and environmental environments.
Air Purifying Activated Carbon Link Image

Air Purifying

業界別ソリューション

Honeycomb active carbon is designed to solve the air purification and emission control challenges faced across a wide variety of industry sectors. Every sector is governed by a set of rules, procedures, and performance standards – which is why there is a need for application-specific guidelines. Regardless of whether you are in industry, chemistry, or environment friendly, the correct amount of carbon dioxide can be measured. Go to our industrial solutions page to examine specific applications and identify the most appropriate configuration for your business requirements.
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梱包・物流サービス

安全でカスタマイズ可能な梱包

製品は、輸送中の清潔さと完全性を確保するため、耐久性があり防湿性のあるパウチまたはバルク容器に収納されるものとします。特殊なサイズや取り扱い要件に合わせた、カスタマイズされた梱包オプションもご用意しています。.

信頼性が高く、柔軟なグローバル配送

信頼できる物流パートナーと連携し、海上、航空、陸路の各輸送手段に対応した柔軟な配送体制を提供しています。世界中の目的地へ、迅速かつ安全に貨物を配送いたします。.

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